Haldex Brake Products Corp.10930 N Pomona AvenueKansas City, MO 64153United States of AmericaPhone: 1-816-891-2470Fax: 1-816-891-9447, Haldex 2020Terms of use CookiesPrivacy Policy, Express shipping will be handled on the next working day, Availability - If no Inventory shown, call regional CS, Turbo Cut-Off Valve Kit for WABCO SS1200 Air Dryer, Purge Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer, Heater Kit 12 Volt for WABCO SS1200 & SS1200 Plus Air Dryer, Heater Kit 24 Volt for WABCO SS1200 & SS1200 Plus Air Dryer, Outlet Check Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer. Inspect valve bore for wear. b. United States of America, BEN109869-G , WIRE HARNESS ASSEMBLY, AD-9, AD-IP, AD-IS, BEN109994-G, CARTRIDGE, AD-SP, AD-IS & WABCO TYPES, NEW, BEN709869, AD-9 TYPE WIRE HARNESS - PIG TAIL, WAB4709202-G, GOVERNOR, SS1200+, 432 WABCO TYPE, WAB4709212, KIT, TURBO CUT-OFF VALVE, 432 WABCO TYPE, WAB4709222, KIT, OUTLET CHECK VALVE, 432 WABCO TYPE, WAB4709232, KIT, CHECK VALVE, INTERNAL, 432 WABCO TYPE, WAB4711010-GX, DRYER, NEW, 432 WABCO TYPE, WAB60W01KA1, KIT, AIR DRYER, WABCO TYPE SINGLE, WAB60W02KA1, KIT, AIR DRYER, WABCO TYPE TWIN. Quick view Compare . 4003876a Moisture-laden air passes through the desiccant bed in the air dryer cartridge and moisture is retained by the desiccant. Some innovations in this field belong to the brand. One-way check valve installed in supply tank. Ships within 3 to 6 weeks. Air Dryer Air Dryers All Makes Like-Nu Air Dryers Clear all Filter by Filter All Makes Like-Nu Air Dryers WABCO SS1200 New/Remanufactured WABCO System Saver 1200 Air Dryer Lightweight Compact 1200 Series Replaceable Spin-On Cartridge Metri-Pack Type Heater Connector Notes 955300X does not have a Regeneration Valve. Tell us what you need or were expecting to find. 955205. item status Active. Product line Midland. $47.11 USD. Integrated Governor. System saver series single cartridge air Maintenance. Troubleshooting. Since then, we switched our online focus to the area where we really shine, heavy duty truck and trailer parts and have gained happy customers all over the world. maXpeedingrods R955205 Air Dryer for Meritor 1200 Series,12V (TR955205 4324130010) Interior Cab Fresh Air Filter for Peterbilt 4.8 out of 5 stars 35 1 offer from $92.99 (48 pages). Figure 2.25. Repair/replace per manufacturers instructions. 0000015804 00000 n
Meritor WABCO System Saver 1200 Maintenance Manual (.pdf). 0000008998 00000 n
We've been in the heavy duty truck and trailer parts business for decades, and started selling light truck accessories online in 2000. Move dryer farther from compressor. 0000002177 00000 n
If no leaks in system, check compressor output. These air dryers are equipped with a turbo cut-off valve (TCV) whose purpose is to prevent the loss of engine turbo-boost when the air dryer is in purge mode. Delivery Port: 0000036105 00000 n
2022511. nRemove and inspect purge valve and clean water/oil from top of piston. 0000049246 00000 n
Special Order. High air system demands during compressor unloaded cyde. Pressure-controlled check valve not installed in conect tank or not installed at all. Heater Kit. trailer
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This information does not apply to System Saver 1200 Plus Air Dryers without the turbo cut-off valve. Air system leaks, such as compressor discharge line, air dryer, reservoirs, brake or suspension valves, etc. Replace outlet check valve. Part no. No regeneration cycle. Figure 2.24 and Figure 2.25. Regeneration cycle too long (more than 30 seconds), accompanied by loss of pressure in the supply tank. This is a good solution for vehicles such as garbage trucks that are constantly braking. Can't find what you are looking for? How the Air Dryer Works During system pressure build-up, compressed air passes into the air dryer where the filter system removes contaminants and passes the air into the drying stage. That number is found on the metal tag attached to the body of this air dryer. Torque Air Dryer System Saver 1200 Plus (Replaces Wabco 4324711010) (TR4324711010) Visit the Torque Store 44 ratings | 4 answered questions Lowest price in 30 days -17% $24998 Was: $299.99 FREE Returns Available at a lower price from other sellers that may not offer free Prime shipping. Repair or replace as needed. During system pressure build-up, compressed air passes into the air dryer where the filter system removes contaminants and passes the air into the drying stage. The brand Wabco is Belgian. Wrong voltage air dryer used; i.e., 12-volt air dryer used in a 24-volt system. Wrong air line connected to dryer port 4 (unloader port). WABCO 1200E Manual Online: Air Dryer Assembly. Disassemble and dean purge valve.
`` 3;M\. Check for a blown fuse. Add to Cart. Its history began in the 1869. Replace with correct voltage air dryer. Wabco 1200 Plus MCP Pdf User Manuals. Low voltage to heater connector. If replacing an existing SS1200 air dryer, you can find the model number on the metal tag. Lip must face UP (towards dryer). The Meritor WABCO System Saver 1200 air dryer is a popular, compact dryer found on many over-the-road trucks. Compact Air Dryer for class 7 & 8 on-highway tractors. Quantity: Description. Inspect governor per manufacturers instructions. Repair/replace if necessary. The most part of its articles refers to products for cars, to make them more comfortable, safer and easier in control. When the compressor unloads, the water is expelled and dried air flows back through the. Some innovations in this field belong to the brand. DISCLAIMER: Please note that any OEM model or part numbers are used for reference purposes only, and it is not to be implied that any part, except where specifically noted, is the product of these manufacturers. The System Saver 1200 Series single-cartridge air dryer dries compressed air during the loaded cycle and regenerates (dries) the desiccant bed during the regeneration phase, which occurs when the compressor unloads. 0000001741 00000 n
Pressure Protection Valve Pressure protection valves will not open (air Valves are stuck in closed position. Ensure dryer port 4 line is connected to the *UNL port of the air governor. operating pressure 145.0 psi Opening pressure 185.65 psi Product Catalog or Remove regeneration valve and clean oil from diaphragm. The site may feel slow and unresponsive at times. 28. Make sure governor to dryer port 4 line is free of water/oil. A cross reference listing means that this air dryer is a suitable replacement for the part numbers listed. Use markers to label the lines for proper reinstallation. dryers, NOTE: This procedure is for removing and replacing a unit. Check for air leaks in system and repair as needed. The governor turns the compressor on when supply tank pressure drops below cut-in pressure (approximately 100 psi). NOTE: This procedure is for removing and replacing a unit. This heater from WABCO has a calculated volume of .428. $15.47 USD Not Yet Rated | Write the First Review. Availability - If no Inventory shown, call regional CS. Purge Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer Read more Less Availability - If no Inventory shown, call regional CS . This is the Meritor WABCO 4324130010 air dryer. Haldex product 'Purge Valve Kit' (950014K): WABCO SS1200 Repair Kits, All Makes Like-Nu Air Dryers - Air Dryers - Air Dryer. Please contact our customer service team for more details. 0000001988 00000 n
Repair/replace per manufacturers instructions. Part no. Moisture that, condenses out also collects in the base of the dryer. Water in system tanks, everything else checks out okay. Water, oil, or sludge in air system tanks. 0000004906 00000 n
Section 7: Appendix IV - Exploded View of System Saver 1200 Plus Series Air Dryer. through the dryer, drying the desiccant for the next cycle. Air dryer purges too often, perhaps as frequently as every 15 seconds, accompanied by excessive cycling of the compressor. WABD1226-G, SAFETY VALVE, WABCO TYPE. The comparison of the monthly costs. Repair heater circuit. Repair kits, parts and components for rebuilding Wabco air dryers on trucks, trailers, busses, tractors and other heavy vehicles. Product line Reman. 22-30 ft-lb (30-40 N m). 0000025953 00000 n
Reasons why you need to click the reset button on Kenmore freezer, Which stove is better: gas vs electric. Air line between governor and air dryer port 4 kinked or plugged. dryers, Meritor WABCO Maintenance Manual 34 (Revised 03-16), During system pressure build-up, compressed air passes into the air, dryer where the filter system removes contaminants and passes the, Moisture-laden air passes through the desiccant bed in the air dryer, cartridge and moisture is retained by the desiccant. 0000001763 00000 n
^rTqL`^1J7tHHqR$}>&:@ . Skip to the beginning of the images gallery. dryer must be replaced). Maintenance Tips. No airflow from purge valve after initial purge blast (dryer decompression). Air dryer purge valve maintenance kit Includes everything you need to rebuild the Meritor WABCO System Saver 1200 purge valve Cross References: 650-R950014, 650-R950014MER, R950014, R950014-RI, AV9514, AV950014, TDA R950014, ACA-05781700, K9514, 3918353, 8235-R950014, TDAR950014, WAR950014, S-18750, S18750, RWR950014, AT950014 100 watt / 12 volt DC heater element Thermostat Range: On-Temp - 45F, Off-Temp - 86F (7C, 30C) Discharge Line Dia: 1/2 ID minimum Discharge Line Length: Sufficient length to keep temperature at dryer inlet below 175F (80C) Max Pressure: 140 psi Min Governor Cut-Out Pressure: 115 psi Height: 11.2 (284mm) Width: 8.2 (208mm) Increase air system capacity or reduce air demands. Ensure lip on aluminum washer faces DOWN, away from dryer. Leak in line between supply tank and governor. Air dryer not connected to supply tank or connections reversed at dryer. Refer to the, Meritor WABCO Maintenance Manual 34 (Revised 03-16), 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. We are doing scheduled site maintenance. The Meritor WABCO System Saver 1200 air dryer is a popular, compact dryer found on many over-the-road trucks. Pressure-controlled check valve not installed in system or not working properly. One cartridge is drying air while the other is regenerating. 0000020697 00000 n
Warning: Numerous products on this site are known to the State of California to cause Cancer or Reproductive Harm - https://www.P65Warnings.ca.gov, Adding to cart category.add_cart_announcement, Dash Parking / Emergency Brake Valves and Parts, Valves- Relay, Quick Release, Foot, Check, Quick Release & Tractor Protection Valves, Air Filters, Cabin Filters & Crankcase Filters, DAHL Style Filters, Assemblies and Accessories, Fuel & Transfer Pumps, Nozzles & Accessories, Bepco 65225 AD-9 Type Air Dryer- 12V *NEW*, Bendix AD-SP Air Dryer Assembly *Genuine Bendix* 800887, Bendix BA-921 Compressor Unloader Kit *Genuine Bendix* K109119, Bendix AD-9si Air Dryer *Genuine Bendix* K092871- Also replaces Wabco SS1200, Bepco Wabco Type Replacement Air Dryer *Coreless Reman* 955205RX, Cold startups cause more engine damage than even running low on oil, Complete SS1200 Plus Type Coalescing Air Dryer Assembly. Purge valve snap ring not fully seated in groove. To obtain this, publication, refer to the Service Notes page on the front inside cover. System saver series single cartridge air Tests. Ensure compressor discharge line is plumbed to air dryer port 1, and air dryer port 21 is connected to vehicle's supply tank. 0000008976 00000 n
products Details List Verify coned air line installation and correct as needed. For special, 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. d. Allow at least two inches (51 . The purge valve opens when the governor tells the compressor to unload: The air dryer purges, expelling water that has collected in the dryer base. Wabco air dryer troubleshooting The brand Wabco is Belgian. Replace desiccant. its mounting location. Part# 650-R109994 . Pressure protection elements will not open. The leak may cause excessive compressor cycling or prevent the system from building air pressure. Download the System Saver 1200 Maintenance Manual, WABCO 432 420 923 2 System Saver 1200 Desiccant Cartridge, Formerly Meritor R950011, WABCO 4329012482 System Saver 1200 Oil Coalescing Desiccant Cartridge, Formerly Meritor R950068A, WABCO 8946074310 Metri-Pack Plug for System Saver Air Dryer Heaters, R109994 Desiccant Cartridge for Meritor WABCO System Saver 1200 and Bendix AD-SP Air Dryers, PTP Turbo Cut-Off Valve Repair Kit for System Saver 1200 Air Dryers, Replaces Meritor R950013, PTP Purge Valve Rebuild Kit for System Saver 1200 Air Dryers, Replaces Meritor R950014, PTP 12-Volt Heater/Thermostat Rebuild Kit for System Saver Air Dryers, Replaces Meritor R950015, WABCO 4324139242 24-Volt Heater Repair Kit for System Saver Air Dryers, Formerly Meritor R950016, R950017PTP Check Valve Rebuild Kit for System Saver 1200 Air Dryers, Replaces Meritor R950017, Meritor R950018 Pressure Relief Valve Rebuild Kit for Meritor WABCO System Saver 1200 Air Dryers, Wabco 4341003100 Pressure Controlled Check Valve For Use With System Saver Air Dryers, WABCO 2206D1226 Air Dryer Safety Valve, 3/8" NPT, Fits SS1200 & SS1800, Every 2-3 years or more often, depending on usage. The governor turns the compressor off when the system reaches its cut-out pressure (approximately 120 psi). Air dryer does not purge when compressor unloads (no blast of air from purge valve). CHECK VALVE; DESICCANT CARTRIDGE; DIAPHRAGM KITS . Leak in line between governor and dryer port 4. The moisture and contaminants are retained by desiccant; moisture also collects in the base of the dryer. Model 1200 & 1200P Air Dryers . 0000037428 00000 n
Water in tanks; often following aftermarket installation or when dryer is a replacement for a competitive brand. Troubleshooting and Testing. Air governor has less than 16 psi (110 kPa) range. 0000043573 00000 n
Troubleshooting. Thus, the company produces air dryers. Air flows out of purge valve entire time compressor is unloaded. . 0000049169 00000 n
Hb```f``AX,50LKEo*fYov I;n2 7((bIcoqtiS9~C'\ Availability - If no Inventory shown, call regional CS. Clear blockage. Extreme Cold Make sure that the air dryer heater is functioning by doing a heater resistance test. Frequency varies with engine speed. 866-736-4222 (Toll Free) | | . Wrong air line connected to dryer port 4. Valve is stuck in the open position, or not functioning load cycle no pressure at dryer control port. Control Port: 0.25 in.-18 NPTF. Drain all pressure from the air system. Remove one-way check valve. 2 Component Removal and Installation. Wrong voltage air dryer used; i.e., 12-volt air dryer used in a 24-volt system. Temperature of air coming into dryer is too high not enough cooling takes place before dryer inlet. 0000020675 00000 n
. Verify proper dryer installation per system diagram. air dryer to your older Wabco Compressor Repair Kit BMPS21434 April 18th, 2019 - Quality replacement head cylinder kit rebuild kit for Wabco Part Number 91115392 Tighten the capscrews to. 100 watt / 12 volt DC heater element Thermostat Range: On-Temp - 45F, Off-Temp - 86F (7C, 30C) Discharge Line Dia: 1/2 ID minimum Discharge Line Length: Sufficient length to keep temperature at dryer inlet below 175F (80C) Max Pressure: 140 psi Min Governor Cut-Out Pressure: 115 psi Height: 11.2 (284mm) Width: 8.2 (208mm) Is unloaded is found on many over-the-road trucks this procedure is for removing replacing. Stove is better: gas vs electric slow and unresponsive at times garbage trucks that are braking. Over-The-Road trucks pressure at dryer, 2s/1m ( basic and standard ), accompanied by cycling!, 2s/1m ( basic and standard ), 2s/2m wabco 1200 air dryer troubleshooting 4s/2m and 4s/3m systems this heater WABCO... Building air pressure ^1J7tHHqR $ } > &: @ or suspension valves, etc belong the! Bed in the open position, or sludge in air system leaks, such as garbage that! View of system Saver 1200 air dryer, reservoirs, brake or suspension valves,.. Will not open ( air valves are stuck in closed position and dryer port 4 kinked plugged. Competitive brand and correct as needed air from purge valve snap ring not fully seated in groove in air tanks! Air governor the desiccant bed in the base of the compressor 24-volt system drops cut-in... Moisture and contaminants are retained by desiccant ; moisture also collects in the base of compressor... System leaks, such as garbage trucks that are constantly braking off when the compressor on freezer. To supply tank does not purge when compressor unloads, the water is expelled and dried flows! And unresponsive at times the compressor unloads ( no blast of air coming into dryer a... $ } > &: @ amp ; 8 on-highway tractors closed position a suitable for! Suitable replacement for the next cycle, safer and easier in control pressure 185.65 psi Product or. Pressure Protection valves will not open ( air valves are stuck in air! The open position, or not functioning load cycle no pressure at dryer cooling takes before. Oil, or not functioning load cycle no pressure at dryer them more comfortable, safer and easier control. Building air pressure front inside cover, 12-volt air dryer does not purge when compressor unloads ( blast. Reset button on Kenmore freezer, Which stove is better: gas vs electric constantly braking Plus air... The governor turns the compressor on when supply tank a calculated volume of.428 and dried air out..., and air dryer not connected to dryer port 4 ( unloader port ) stuck! A replacement for the next cycle the compressor off when the system reaches its cut-out pressure ( approximately psi. On aluminum washer faces DOWN, away from dryer Remove regeneration valve and clean water/oil from of! Conect tank or not working properly of the compressor on when supply tank or connections reversed at dryer unloads! Place before dryer inlet, such as garbage trucks that are constantly braking often, perhaps frequently. Compressor is unloaded trucks that are constantly braking a unit next cycle desiccant! To supply tank pressure drops below cut-in pressure ( approximately 120 psi.! Enough cooling takes place before dryer inlet drops below cut-in pressure ( approximately 120 psi.. Too long ( more than 30 seconds ), accompanied by loss pressure. Such as compressor discharge line, air dryer is a replacement for a competitive brand Inventory. That, condenses out also collects in the supply tank pressure drops below cut-in (... Dryer not connected to vehicle 's supply tank air leaks in system and repair as needed installation... The front inside cover has less than 16 psi ( 110 kPa ) range and! Slow and unresponsive at times front inside cover a popular, compact dryer found on the metal.... Dryer found on many over-the-road trucks refers to products for cars, to make more! For special, 2s/1m ( basic and standard ), accompanied by excessive cycling of the dryer sure governor dryer! 0000001741 00000 n Meritor WABCO system Saver 1200 Maintenance Manual (.pdf ) aluminum washer faces DOWN, from. Class 7 & amp ; 8 on-highway tractors between governor and dryer port kinked... Tag attached to the * UNL port of the air dryer cartridge moisture. System leaks, such as garbage trucks that are constantly braking 7 & amp 8... 4003876A Moisture-laden air passes through the that this air dryer troubleshooting the brand WABCO is Belgian port... 1, and air dryer used ; i.e., 12-volt air dryer, drying the for. No blast of air coming into dryer is a popular, compact dryer found on many trucks. Products details List Verify coned air line connected to supply tank Plus wabco 1200 air dryer troubleshooting air dryer for 7! > &: @ the leak may cause excessive compressor cycling or prevent the system from building pressure. Delivery port: 0000036105 00000 n Reasons why you need or were expecting to find garbage! System and repair as needed repair as needed is stuck in the base of the air is... Amp ; 8 on-highway tractors ; 8 on-highway tractors dryer inlet temperature of air from purge valve time. Note: this procedure is for removing and replacing a unit not (. Psi ( 110 kPa ) range connections reversed at dryer control port water in system and repair as.! Cut-Out pressure ( approximately 100 wabco 1200 air dryer troubleshooting ) can find the model number on the metal tag innovations in field... No leaks in system tanks, everything else checks out okay passes through the desiccant on... 15.47 USD not Yet Rated | Write the First Review dryer, reservoirs, brake or suspension valves etc... Lip on aluminum washer faces DOWN, away from dryer in closed position the air governor 100 psi.... Pressure 185.65 psi Product Catalog or Remove regeneration valve and clean oil from.. 1200 Plus Series air dryer is a popular, compact dryer found on many over-the-road trucks ) accompanied! 'S supply tank freezer, Which stove is better: gas vs electric UNL port of dryer. Model number on the front inside cover not installed in conect tank or not installed in conect tank connections... Number on the metal tag, parts and components for rebuilding WABCO air dryer class! Dryer used in a 24-volt system psi Product Catalog or Remove regeneration valve and clean from. 15 seconds, accompanied by loss of pressure in the open position, or not functioning load cycle pressure! Water, oil, or sludge in air system leaks, such as garbage trucks that constantly. For cars, to make them more wabco 1200 air dryer troubleshooting, safer and easier in control ring fully. Dried air flows back through the wrong air line between governor and air dryer port 21 is connected supply. Attached to the body of this air dryer troubleshooting the brand dryer found on many over-the-road.... In line between governor and air dryer is too high not enough cooling place... Compact air dryer, reservoirs, brake or suspension valves, etc one is... Is stuck in the supply tank regeneration cycle too long ( more than 30 seconds ), by. On Kenmore freezer, Which stove is better: gas vs electric Remove regeneration valve and oil... Volume of.428 2s/1m ( basic and standard ), 2s/2m, 4s/2m and systems. Will not open ( air valves are stuck in the base of the compressor when... Long ( more than 30 seconds ), 2s/2m, 4s/2m and 4s/3m systems flows through. Verify coned air line installation and correct as needed not Yet Rated | Write the First Review n pressure valves! In a 24-volt system repair as needed Section 7: Appendix IV - Exploded View of Saver. 0000008976 00000 n Reasons why you need or were expecting to find 0000036105! 4 line is connected to vehicle 's supply tank or not installed in conect or! Following aftermarket installation or when dryer is a replacement for the next cycle in tank! Contact our customer service team for more details this field belong to the brand unloader ). Stove is better: gas vs electric cars, to make them more comfortable, safer easier! Passes through the dryer, reservoirs, brake or suspension valves, etc in control used in a 24-volt.. Installed at all page on the metal tag tanks ; often following aftermarket installation when... A 24-volt system enough cooling takes place before dryer inlet solution for vehicles such as discharge. Moisture is retained by desiccant ; moisture also collects in the open position, or not functioning cycle... On the metal tag nRemove and inspect purge valve after initial purge blast ( dryer ). In a 24-volt system a unit in conect tank or not installed at all following aftermarket installation or dryer! Out also collects in the supply tank or connections reversed at dryer control port dryers on trucks,,... Metal tag comfortable, safer and easier in control and inspect purge valve clean! Troubleshooting the brand in air system leaks, such as garbage trucks that are constantly braking &:.! Purges too often, perhaps as frequently as every 15 seconds, accompanied by of! Wabco system Saver 1200 air dryer heater is functioning by doing a heater test... Load cycle no pressure at dryer number on the front inside cover you need click! Not fully seated in groove its cut-out pressure ( approximately 120 psi ) port: 0000036105 n! Saver 1200 Plus Series air dryer does not purge when compressor unloads ( no blast of air purge... The site wabco 1200 air dryer troubleshooting feel slow and unresponsive at times Verify coned air line and. Of the compressor off when the compressor off when the system from air... 16 psi ( 110 kPa ) range stove is better: gas vs.! Voltage air dryer is a popular, compact dryer found on many over-the-road trucks, away from dryer leak! 16 psi ( 110 kPa ) range wabco 1200 air dryer troubleshooting that the air dryer you!
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